Wood Grain Transfer Printing

1. The dimension of the furnace: 8000mmX2100mmX1600mm. Introduction of the material, main parts and the producing area: The height of the foot is adjustable: 0-120mm, the thickness of the foot layer: 8# troughX4mm, the thickness of other brace 5#angleX3mm,the thickness of the inside rail:8#troughX4mm, the hearth of the furnace is constructed by 1.2 thickness zincification sheet, others are 1.2mm cool boards; the thickness of the insulation layer: upper side 200mm, 150mm for the underlayer,left and right side 150mm,which composed by glass fiber heat preservation material, electro thermal tube 27NOsX2KW,27NOs stainless steel cover , the door of the furnace 8#troughX4mm thickness,4 Nos cylinder , 3 Nos cycling wind motor (form Jiang Men) , other electrical components are made on the basis of Canton standard , electricity switch panel was adopted three-crystal transducer as Germany standard ,all the cables are provided by ZhuJiang cable factory with international standard .2. The size of the bedstead: 2 Nos 9000X1500X400mm (bedstead) The size of the bed body: 2 Nos 7300X1450X300mm (bed body) The bedstead made by 60mmX40mm square tube, 30mmX30mm square tube, the height of the foot is adjustable 0-120mm; the rail thickness is 8#troughX4mm The bed body made by 60X60mm square tube, 20 Nos taking head for one bed, 2 vacuum machine for each bed, one set of motor speed reducing machine. Accessories: one set of tools. 3. Other Information (technical parameter) The total power: 55KW The total weight: 5.5Ton The power supply: three to four lines, 50HZ Heat way: electro thermal tube (stainless steel heat sink plate) The profile entering: Two door parallel continuous feeding system Transferring time: about 5-15minnutes once Producing capacity: 10-40Nos one furnace The beginning heating time: 20-30 minutes to the appointed temperature4. The procedure of the craftwork Spraying the grain bottom powder----wrapping the grain paper----covering the high-temperature film ----vacuum application----heat transfer solidifying---removing the paper---the finished products5. Operation instruction Heating up the three working areas to 165,160,165(process temperature).Setting the heating time for the left and right side (Time Relay), time setting is according to the size of the profile and normally 13-25 minutes. To set the transducer PWD frequency at about 15HZ.Wrapping the grain paper, press the paper with the grain side close to the profile. The width of the paper should at least 30% longer than the profiles perimeter. To make the grain paper have enough space to shrink and stick the grain paper joining place with beauty paper ,one piece for every 400mm. Cover the high-temperature film ,the length of the high temperature film should be 500mm than the length of the profile! Wrapping the profile into high temperature bearing film. For profile with small girth, could put two profiles into one cover and then lay the profile on the bed, open vacuum 1 and vacuum 1.1 or open vacuum 2 and vacuum 2.2. Locking one side of cover into the taking head tightly. Folding the other side and sticking with the beauty paper for airproof. One taking head matched with one cover and keep the profile and cover strain in order to prevent the crimple. Open the valve when it is strain. Open the door of the furnace and after vacuum dealing, the working bed would enter into the furnace automatically and the door would close automatically, the time relay would control the time and the annunciator would ring when time is up. Then the door would open and the working bed would come out automatically, then we need renew the switch of the furnace door. Make the two sides work alternately and we get the finished products after removing the paper!