SZLH508M feed machinery

SZLH508Mwoodpelletmill Applicablescope Usually,woodpelletmillisusedpelletizingmaterialsforanimalfeedindustry.PelletscanbemadefromvarioustypesofAgro-Forestrywaste:Groundnut-shell,Sawdust,CoffeeHusk,PaddyStraw,SunflowerStalk,CottonStalks,Tobaccowaste,MustardStalk,Jutewaste,BambooDust,Teawaste,alfalfa,WheatStraw,Palmhusk,Soybeanshusk,CoirPitchBarks/Straws,RiceHusks,Forestrywastes,WoodChipsandmanyotherAgrowastes. DiesisgrantingtoCustomersFULLSERVICEfromINITIALCONCEPT,throughDESIGN&MANUFACTURE,toINSTALLATION&COMMISIONINGforitsrangeofproductswhichincludes: *Pellet-mills,counterflowcoolers,crumblers,sieves,hammermills,mixers,conveyors,extruders,expanders,thermocompactors,etc. *Dies,rolls,roller-shellsandotherspare-partsforallpellet-millsonthemarket,hammersandscreensforhammer-mills. *Turn-keyinstallations,refurbishingandextensionofexistingplantsandmaintenanceservicing; *Dies,screwsandotherspare-partsforextruders; *Technicalconsultancy. Importantreasonsforpelletingare:volumereduction,easyhandingoftheproduct,morestability,longerlife,nopower,nopastydeposit,homogeneousmixture,nogranulometryoringredientseparation,lesswasteproduct,easierandcheaperbulktransport,betterandlongerconservation,etc... Thestandardpelletlinefindsapplicationinmanydifferentfields.Especiallyin: Animalfeedfocattle,poultry,pigs,rabbits,ostrichs,fish,fryandotheranimals;-Poultrymanurecomposting;-Organicfertilizers;-Wastefoodandothergarbage;-Branandcerealsmixture;-Rapeandsugarbeetpulps;-Lucerne,hayandstraw;-Wastepaper;-Plastic;-Woossawdust,chipsandscrapes,bio-masses;-Solidurbanwastes;-Somechemicalproducts. MaintechnicalParameters: Model PowerOfMainMotor(kW) Capacity (t/h) FeederScrew(kW) Conditioner(kW) DieDia (mm) PelletSizes(mm) SZLH508M 132/160 4-20 1.5 7.5 508 218 SZLH508 granulating machine manual START-UP INSTRUCTIONS (Continued) In this case, time and effort can be saved by wrapping the outside of the die with several turns of gummed tape, or even a layer of heavy paper bound with wire. This will cause the holes to immediately be filled with compressed material. As soon as the pellets start forming, the paper will be torn away and may be recovered at the pellet discharge. In the event that wire is used, it will be necessary to stop the machine to remove the wire. Again, after the die is warmed and the pellets are firm, increase the output of pellets in the same manner as described above for small hole dies. The above outlined procedure will guide the operator through his first start up. As he becomes familiar with the pellet mill, he will discover various "tricks of the trade." These will vary with conditions of operation, type of feed being handled and type of pellets demanded by the customer. A little experimentation will assist him in quickly arriving at a high hourly output of top quality pellets. Only one bit of caution is needed: Do not overload the pellet mill as a substitute for the correct die or proper conditioning of the feed. This is the expensive way to get more production. An ammeter or load indicator is available for your protection. It indicates the correct load for maximum capacity for which the pellet mill was designed. This service and capacity will be obtained only with correct maintenance, lubrication and adherence to instructions regarding the ammeter.. SHUTDOWN INSTRUCTIONS When the run is finished: 1. Shut off the steam. 2. Run the feeder control back to the minimum setting and turn off the feeder. 3. Allow the mixer to empty and then shut it off. 4. Allow the evenflo feeder (if furnished) to empty, and then shut it off. 5. Stop and start the pellet mill several times to clean out the die cavity. 6. If the pellet mill is to be shut down for the day or the die is to be removed, fill the die with oily material as described under "Preserving the Die," Section 5. 7. It is good practice to lubricate the roller at this time to flush out any moisture or contamination and preclude any being "sucked" in as the roller cool. See Section 4, "Roller Assembly Lubricant." 8. Turn off the oil pump motor when pellet mill is turned off for the final time. TROUBLESHOOTING INSTRUCTIONS The following are points to check when pellet mill performance falls below normal or pellet production ceases. If material is not reaching the die, check for: 1. Bin or conveying system blockage. 2. Feeder drive failure. 3. Optional electronic feeder overload trip. 4. Plugging of feed screw. 5. Mixer drive failure. 6. Stoppage in mixer. 7. Stoppage in feed chute. 8. Stoppage in evenflo feeder (if furnished). If material is reaching the die, but is not being pelleted, check for: 1. Proper adjustment of rolls (too loose). 2. Blockage of material in die holes. a. Die too thick. b. Change of material (formula) being pelleted. 3. Proper moisture content of material. Not enough or too much moisture can cause problems. 4. Bent or broken deflectors. If load on pellet mill main drive motor is not reasonably constant and/or pellet quality is not uniform, check for: