Rice starch & rice glucose Turn-key Solution m

General process description (1) Starch milk adjustment: Raw broken rice is unloaded to rice tank. With waters adding, it is sent to steeping tanks for softening. Dipped rice is pumped to crashing stage, sending to rice storage after de-stone, de-iron and milling. Starch milk coming from storage tank is adjusted to DS28-32% and proper PH and temperature. Or mix the dry starch with water to reach above condition for next section. (2) Liquefaction: Starch milk is sent to buffer tank then liquefied by jet cooker with the aid of liquefaction enzyme. 2 times jet cooking is needed for better reaction. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value. (3) Rice gluten feed making: The mixed syrup goes to filter press for removing the protein residues, fiber, etc. This dreg can be washed via process water to recover glucose. Then it is sent to bundle dryer for gluten feed making. (4) Saccharification: The temperature and PH value of liquefied material are adjusted and it is sent to saccharification tanks for reaction. After being kept in holding tube the required DE value of the glucose will be reached. (5) Filtration and decoloring: Glucose is cleaned by removing the protein and other foreign items in tanks and filter presses. Active carbon is needed for decoloring at proper temperature. (6) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product. (7) Evaporation: The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.