Manufacture Automatic solar module laminator

solar module laminator Technical Specification 1.Operation controlling mode:manual/full automatic 2.Heating mode:oil-heating 3.Temperature control:PID intelligent temperature control 4.Temperature uniformity in working area:≤±1.5°C 5.Temperature control accuracy:≤±1°C 6.Temperature control range:30°C-180°C 7.Pumping speed:70L/s 8.Laminating time:6-8mins (excluding curing time) 9.Operating vacuum degree:200-20Pa 10.Exhausting time:4-6 mins Safety assurance: 1.Setting hydraulic pressure safety lock. When the power is down suddenly or the cover is opened in place, the top cover will automatically lock in the current position and not fall, which ensure the safety of operator. 2.Setting emergency button switches. Pressing it when the accident happens. The laminator will cut off the main power supply and top cover will remain in situ. Guaranteeing that the accident has been solved and treated. 3.Alarm system:setting oil starvation alarm, over-temperature alarm, up-vacuum alarm,Uncaps the undervoltage malfunctionalarm, the vacuum pump malfunctionalarm, the heating malfunctionalarm, the temperature measurement module malfunctionalarm, illegal operation malfunctionalarm,totally eight sets of warning device to ensure the accuracy and normal of working state and increase finished product yield. 4.Setting emergency opening device. When power off suddenly, the top cover of laminator can be opened and the components can be taken out and reprocessed, which solved the problem that the components couldn be processed in time and become scrap because of power down for a long time. 5.Equipment control circuit uses low-voltage control which can provide convenience for maintenance personnel and increase the security factor. 6.The photoelectric switch of safety grating and testing module around the equipment improves the safety of the staff and reduces the failure rate of the equipment. Structure features: 1.Upper flange structure. The upper flange fixed flock on the machine could make it easy to fix the upper flange fix on the corresponding installation position and replace the rubber plate. 2.The seal ring is placed overhead to extend the service life. 3.Power arm balancing and lifting structure makes the opening and closing of upper room more stable and safer. 4.Anti-fold structure of the rubber plate could extend the service life of the rubber plate. 5.Use finishing thick steel plate as heating platform. In the lower part of this platform a full closed oil circulation system is adopted which ensures the uniformity and controllability of temperature when packaging the components. 6.Using exposed upper flange fixing bolt which makes it convenient to replace rubber plate. Application features: Both one-time laminating and curing and three times laminating and curing are workable. The equipment of module production has high compatibility. Performance features: 1.Intelligent temperature control system makes the temperature more homogeneous and easier to set and control. 2.Laminating pressure is adjustable and can be adjusted according to the process, which makes the quality of modules better. 3.It could work continuously in high temperature for 24 hours. 4.The advanced touch screen operating platform makes it more intuitive to operate, makes it respond more quickly, make the performance more stable and the failure rate is further reduced. 5.Applying a fully humanized operating procedure. The equipment is equipped with many detection switches. In the normal production, operators will only be required to put the modules on the heating platform and press the cover switch. The equipment will automatically laminate, cure and open cover automatically and wait for operator to start the next procedure. 6.Applying a fully humanized operating procedure. The equipment is equipped with many detection switches. In the normal production, operators will only be required to put the modules on the inputting platform and press the inputting switch. The equipment will automatically input the module into the main frame for encapsulation and curing, and then automatically output it to the specified position for the next procedure and start the next circulation automatically. 7.Three-level linkage structure is compact and the belt structure is applied for the inputting and outputting to ensure the smoothness of the modules to be laminated. Main components 1.Control relay:Schneider 2.Temperature control module:Delta 3.Programmable controllers:Germany Siemens 4.Pneumatic components:Taiwan AIRTEC 5.Vacuum Pump:Sichuan Huaxin 6.Touch screen:Delta