HRS-800 welding wire layer winding machine

HRS-800 WELDING LAYER WINDING MACHINEHRS-800 welding wire layer winding machine is mainly applied to coreless winding of submerged arc welding wires which diameter is from 2.0 to 2.5 in small spools. This machine pays off automatically, and has high winding efficiency. Compositions of the machine: Take-upIt is driven by AC motor, and is applied to wind the welding wires to spools, Its equipped with wire arranging system is controlled by step motor, spindle speed testing, start point aligning, and braking part of the take-up. Straighteneris installed on the take-up and applied to straighten welding wires. Danceris able to check, adjust the tension of welding wires in winding to ensure the welding wires to rewind smoothly. Pay-off is driven by AC motor, controlled by inverter, realizes the constant tension in the process of the welding wire rewinding, and the braking system of pay-off is also installed in it. Electric control boxthe performing part of the control system, which is equipped with inverter and other performing units. Operating boxthe controlling part of the control system, which is equipped with the special winding control system of PLC, operating buttons, displaying device, etc. Functions: Take-up is driven by the inverter, the pay-off machine pays off automatically through frequency converting to regulate the speed, to make sure the welding wires have a certain tension in winding. Having functions of line speed detecting to ensure the constant speed in winding wires. Wire arrangement is controlled by 32-bit ARM in the way of stepping motor displacement to ensure the wire arrangements steady and in a high accuracy, no matter in normal winding or inverting wires. the wire arrangement can be operated in step. Having functions of wire straightening and ARM automatic calculation of weight, spindle accurate number-recording, displaying linear speed of actual winding. Dancer is able to check, regulate, control the tension of welding wires in reels to ensure the welding wire to wind smoothly. The machine brakes, it can be controlled by the computer to ensure the machine to stop accurately, quickly and steadily. If the electricity is cut off when the machine is in operation or the wires are broken, it has functions of automatic brake. The multi-functional intelligent buttons are easy to operate. Remainded wire measuring, machine alarm and stop when lack of wires. TECHNICAL PARAMETERS OF HRS-800: System Control Mode PLC programme controlTake-up Driving ModeFrequency converter drivingPay-off Machine Driving ModeTension Pay-off of frequency converterWire Arrangement Control ModeArranging wires by stepping motorDesigned Speed Of Spindle800 r/minWinding Wires Specificationφ2.000 -0.04φ2.500 -0.05Welding Wires Spool SpecificationWidth 80outer diameterφ400-φ450inner diameterφ305desigh according to the usersrequirementBobbin Capacity100kg-800kg(design according to the users bobbin drawings)Nominal PowerAbout 30kwCovering Area4000mm*8500mmTotal Weight Of The MachineAbout 3000 kg