FC-650B double twist bunching machine

This machine has been solden to India, Uzbekistan, Egypt and America and enjoy good fame. 1. Usage: It is applied to thedouble twistingof 2 pcs of core wire(telephone wire and network cable). 2.Diameter of single core: φ0.5 φ3.0mm 3.Outer diameter of wire: φ1.0 φ6.0mm 4.Size of take up spool: φ630mm×length360mm×inner coreφ80mm 5. Maximum rotating speed: 1600RPM (3200 twist/min) 6.Type of traverse: φ30mm rolling ring traverse,winding pitch and breadth are adjustable. 7. Standard lay length:34 section 11.15 100mm (enclose list of standard lay length). 8. Main motor: 7.5KW AC motor +frequency converter 9. Weight of copper load: about 3500kg 10. Direction of strand: optional for right or left 11. Brake: electromagnetic brake for external break, automatic stop when wire reach setting meter. 12. Tension control: take up tension is controlled by magnetic powder clutch, PLC follows up and regulates tension ,constant tension. 13. Drive bearing: it is adopted imported Japan bearing. 14. Synchronization strap: it is adopted imported American product. 15. Spool from top to bottom: it is adopted manual pump hydraulic landing. 16. Way of spindle lubrication: splash machine oil lubrication. 17. Index of noise: about 80dB 18.Dimension: (length×breadth×height): 3300×1450×165019. Weight: 3500Kg Mechanical structure performance analysis: 1. Mechanical body structure: 1-1 Material: low carbon steel welding form 1-2 Structure: the mechanical body is treated by annealing , eliminate stress, precision boring machine through a molding process. 2. Inlet part: 2-1 Inlet location: in the face of machine, on your right (may according to customers requirements and correct to left). 2-2 Way of inlet: from pay-off device pass by wire breakage induction district, first through total sub-panels (hole-line distributed as 1+6+12+) through the first isobar die, and through the second isobar die, at last get into wire guiding round of the right spindle. Through Al-arch belt ceramic ring enter wire guiding round of the left spindle , through center corner round to capstan wheel, after passing by the third isobar die to arrange wire (Details for way of thread diagram). 3. Spindle 3-1 Material: #45 steel slag after quenching and tempering. 3-2 Accuracy: cylindrical core shaft and bearing positioning end are all lapped, ensure that the concentricity of axis core and the vertical degrees. 3-3 Balancing: the accuracy of balancing is G2.5 grade (the variance of weight is 0.03 grams ). 4 Aluminum disk 4-1 Material: ZL104 4-2Accuracy: all cylindrical end relative positioning holes beating 0.03. 4-3 Balancing: the accuracy of balancing is G2.5 grade (the variance of weight is 0.03 grams). 5.Arch belt 5-1 Material: imported Taiwan quality 65Mn heat treatment. 5-2 Shape: special appearance and reduce wind resistance. 5-3 The variance of weight: each variance of weight 0.03 grams. 6.Drive part Drive by synchronization strap, standard lay length is exact, synchronization strap is adopted imported product. 7.Wire guiding wheel 7-1 Material: #45 steel heat treatment HRC30-40. 7-2 Plating hard chromium or spraying ceramic on surface, not been worn. 8. Spindle housings 8-1 Material: ductile iron QT42-10. 8-2 Processing: CNC machine tools 8-3 Accuracy: inner hole end, a molding process to ensure the concentricity. 9. Bearing spindle lubrication system: 9-1Way of lubrication: flying cheap-oil lubrication 9-2 Model of oil: 46 wear-resistant hydraulic oil 9-3 Way of sealing: mechanical retaining oil ring and back oil hole to prevent oil leakage and maintain internal cleaning of machine. 10. Take-up 10-1 Take-up tension control: take-up tension is controlled by magnetic powder clutch . PLC automatic follow-up and regulate tension, the tension is constant. 11.Dimension of take-up spool Diameter(φD) Aperture(φd)Outerwidth(L1)Innerwidth(L2)Positioning holeCenter distance6308038035026200(The above specifications is factory standard specifications, may design according to customers take-up spool size.) 12. Dynamic power: One 650B high speed bunching machine 3.5KW 13. Static power: One 650B high speed bunching machine 7.5KW .