IGA-5 Numerische Controled Plasma-Spritzschweiß mac

IGA-5 Numerical Controled Plasma Cladding Machine Introduction: IGA-5 CNC plasma wear-resisting clad weld machine can greatly improve abrasion resistance and impact resistance of metal surface. In order to solve the abrasion problem of coal mine scraper blade sonveyor, we have made a great deal of research, and made IGA-5/5B Numerical control plasma abrasion proof melt and spread machine tool, which can melt substrate material and alloy powder at split second. It could make abrasion proof coat in situ, which could combine metallurgy and strongly with economy. It rise the surface’s ability of abrasion proof and resistance to impact enormously. The machine is made of plasm power, numerical control system, powder supplying system, force cooling system and actuator. Our machine’s strong point is working stability, successfully starting arc, accurately control, strong anti-jamming ability and melting and spreading high efficiency etc. The melting and spreading efficiency is decuple as laser melting and spreading, and sinter abrasion proof block and sixtuple as build-up welding rod; And abrasion proof and resistance to impact ability all advanced than the ablove technics. It is professional for intensifying and repairing of many standards and models of coal mine middle slot and abrasion proof complex board. Using rotary power unit, it can intensify roller, drill pipe and disc shape workpieces etc. Powder supplying equipment has been got patent of invention and utility model. Main scope: Making any standards and models of abrasion proof middle slot, middle board and motherboard;Intensifying and repairing any standards and models of used scraper blade middle slot;Making any size of abrasion proof complex boards;Using rotary power unit, it can intensify roller, drill pipe and disc shape workpieces etc. Powder supplying equipment has been got patent of invention and utility model.Feature: Special designed plasm power, working stabality and successfully starting arc;Advanced numeric control system which has high accrurate and strong resisting disturbance ability;Advanced high accurate powder supplying equipment and plasm torch which could make good melt and spread molding, high efficiency ans low powder losting;It could be used for any kinds of alloy powder and different material workingpieces;No need to descaling and oil removing at prophase, predigest working procedure, debase labour intensify and output cost.Technology data: Voltage 380V±10% Coolingwatercurrent 2.0L/min Input Power 30KVA Melting and spreading speed 0 600mm/min Keep-alive voltage 40V Melting depth 1 5mm Melting current 100 600A Melting and spreading layer thickness 1 8mm Plasm air current 16L/min Melting and spreading layer rigidity HRC60 70 Powder supplying air current 10L/min Suitable for workpiece size according to customers’ requirements Protect air current 15L/min Weight 2000kg Applications case: 1.The scraper conveyor had repaird by our wear resistant machine.2.Now, it is normal working one year as a new machine.3.It saved plenty of money for buying some new machines.4It raises the rate of production.It makes a contribution to environmental protection.Example:Xishan Coal and Electricity AG used the machine tool manufactured million tons working face SGZ1250/2200 super big type scraper conveyor's wear-resisting central trough and wear-resisting central plate, Its service life compared with the normal extension of 2 times. This central trough had repaired by our wear resistant machine.Now, Use 3 times longer life.reduce the trouble of removable. Labor savingsExample:Luan Mining Group GuoZhuang Coal Mineused this machine tool wear-resisting strengthening SGZ764/400 Central trough, service life extending 2 to 3 times. Our machiine repaired this parts, make it’s worktime 3 times more than before.Extend the working hours of the machine.Greatly improved the production efficiency 1.Our machiine repaired this parts, make it’s worktime 3times more than before. 2.Extend the working hours of the machine. 3.Greatly improved the production efficiency a)Our machiine repaired this valve, make it’s worktime 3 times more than before.b)Extend the working hours of the machine.c) Greatly improved the production efficiency