5W Car Charger

1.SCOPE This document describes mechanical, electrical and environmental test specifications for the ACP-xxxyyyy series. All tests should, if nothing else is stated, be made on CLA conditioned minimum 24 hours at 25°C, with 40 60% RH, input voltage 13.8V. 2.APPLICABLE DOCUMENTS AND SPECIFICATIONS See drawings and any other sections of this specification for the relevant reference document. In case where the product specification differs from the product drawings, the product drawings take precedence. Model No.Description ACP-xxxyyyyxxxV/yyyymA Car Charger 3.OPERATIONAL CONDITIONS 3.1Rated input voltageDC 12 24V 3.2Rated input currentno load: <30mA full load: <350mA 3.3Rated output characteristicDC3-24V/100-2500mA 3.4Operating temperature0°C +55°C 3.5Storage temperature-20°C +80°C 3.6Environment friendly requirementMeets RoHS 4.APPEARANCE / DIMENSION INSPECTION SPECIFIED 4.1 Appearance: see the drawing 4.2 Power cable: Custom made 5.MECHANICAL EVALUATION TEST SPECIFICATION 5.1Cable and strain relief bending test- strain relief no structure damage - Weight : 180g- no electrical discontinuity during 10 - Swing angle : 90o additional manual swing after test - Cycle : 2,000 - Swing frequency : 30 times/sec 5.2Drop test- no crack and components loose - Height : 1 Meter- pass function test defined in 6.1 - Floor type : concrete - Times : 6 5.3Pull test (cord to CLA, cord to connector)- SR no structure damage and cable no damage - Weight : 10 pounds at CLA end- cable length increase less than 2mm - Time : 1 minute- no electrical discontinuity after test - Weight : 6 pounds at connector - Time : 1 minute 5.4CLA insertion / separation force test- no damage, no crack - Inside dimension of female CLA : 25mm- within 1.5kg 4.2kg - Mating speed : 20 times/Min - Times : 2,000 cycles 6. ENVIRONMENTAL TEST SPECIFICATIONS 6.1Function test1)Output voltage - Input voltage : 12VDC 24VDC- no load : FREE - Ambient temperature : 25°C- Max. load(100-2500mA) : 3V 24V 2)No load input current : under 30mA 6.2Output ripple & noise- 150mVpp.(Full Load) - Input voltage : 12VDC 24VDC - Load : Max. load and no load - Operating temperature : 0 55°C - Band width : 20MH - By pass the end of connector with 10uF electrolytic 0.1uF ceramic capacitor 6.3Reverse input voltage protection- output voltage will not exceed -1V - Input : -14.0VDC- fuse is allowed to blow - Time : 30 second 6.4Power on output current setting time- Stabilize in less than 60ms - Input : 12.0VDC - Load : Max. load 6.5Short circuit protection - Input: 15VDC - Output short circuit 30 Min. - Ambient temperature 25°C- no permanent damage end back to normal function (6.1) when short circuit removed - output current : Custom Made -- Components temperature : less than 80°C 6.6Conducted and radiated emissions- At least -4dB under CE requirement - Input : 12V battery * 2 - Load : Max. load 6.7Electrostatic Discharging-No components damage and pass 6.1 - Charging gun capacitor and discharging resistor 150pF/330Ωfunction tests - Contact test : 8KVA, 10 discharges - Air test : 15KVA, 10 discharges 6.8Over Current protection 1400mA(Max) 7. ENVIRONMENTAL TEST SPECIFICATIONS 7.1Low temperature Storage Test- appearance no crack, loose - Temperature : -20°C- pass function test (6.1) when - Time : 72 Hourssamples go back to operation temperature range 7.2High temperature Storage Test- appearance no crack, loose - Temperature : +80°C- pass function test (6.1) when - Time : 72 Hourssamples go back to operation temperature range