SD10-630 Electric Program-controlled Screw Press

SD10 Series Electric Program-controlled Screw Press ------The special Equipment for Refractory Forming This series Electric Program-controlled Screw Press is the main special equipment of non-metallic forming, refractory products, it includes Screw Press, Switched Reluctance Motor(SRM) and PLC operating system. WORKING PRINCIPLE: Our SD10 series Electric Program-controlled Screw Press includes Screw Press, Switched Reluctance Motor and with PLC as Core Controlling System. The Press uses Switched Reluctance Motor drive the flywheel, the sleeve spindle of flywheel and copper nuts frequently move positively and inversely, which drive screw and slider move up and down to impact. With PLC system control the product forming automatically, through the touch panel screen set the operating parameters digitally. When input the signal, the motor begin to work from the state to start very quickly, drive the flywheel and nut rotate acceleratedly, and the nut drive the screw and slide down acceleratedly. When the motor meets the rotate speed pre-set requested by impact power, the Press uses the energy stored by flywheel to impact, which make the product formed. Once after the flywheel release the energy, the motor drives the flywheel rotate inversely at once, return to the set position, the motor come into the stop state, the mechanical brake stop at the same time to make the slide return to the pre-set stroke position. The controlling system complete the product forming process automatically based on the preset impact speed and impact times , and then return to the pre-set stop position, the work-piece is rejected out and wait for signal to start again. THE CHARACTERS AND ADVANTAGES OF THE PRESS: 1. High quality of refractory forming products Digitally set impact power, can be impact softly first, and then impact heavily, release air to improve the quality of products; 2. The same production parameters of one batch product, which ensure the same bulk density and size of product, improve the quality of product; 3. Correctly control the energy The torlence of Switched Reluctance Motor is only 1 roll, the torlence of controlling energy of Electric Screw Press is 0.2%, and the torlence of impact power is only 1%. 4. High automatic degree, reduce labour Program-controlled forming process, button operated, lowering the manpower, reducing the labour, can make the product feeding, forming and rejecting automatically. 5. Lower Cost Short transmission chain, no friction disc, the vulnerability of small consumable parts, reduce maintenance costs; 6. High efficient and energy saving The motor starts when impacting, and stop when feeding, rejecting and clearing which can save energy by 40%--50% comparing to the Friction Press; 7. High Safety Double brake which ensure the slide brake in any position, there are infrared grating protection, and emergency stop button; 8. Small Start Current The Switched Reluctance Motor has soft start feature, reduce the impact on power; 9. High Reliablity Strong structure of motor rotor, which can withstand impacting load, locked rotor and phase can not burn the controller and motor. THE FEATURES OF THE PRESS: 1. Designed of Point and Work two modes * Point Mode: Use as adjusting mould and trial mould, under this mode, the slider can be pointed upper and down * Work Mode: While input the start signal, the press proceed the preset impacting speed, impact-times, then stop and inject the product, after that, wait for the next start signal 2. The function of setting the parameters Seting the following parameters on Touch Panel: * speed parameters * times of impacting * steps of impacting power * the parameters of time 3. Confidence and Safety The Press designed with password, only inputing the correct password, then enter the system 4. Operating instruction and user guide on Touch Panel * Designed with system instruction and user guide on the Touch Panel * Troubles records and guide of troubles shooting 5. With infrared rays protecting function 6. Triple Brakes Function * Motor brake * Mechanical brake * Compressed Air brake 7. The Function of adjusting slider stroke Easily adjusting the slider stroke and the position of injecting mould. 8. Lubrication Function Designed with lubrication system to ensure effectively lubricate 9. Expanding Function Attached automactic material feeding and brick injecting system 10. With Long-Distance Checking Function The Main Technical Parameters of SD10-630 Refractory Electric Screw Press: PN: 6300 KN Max Pressure: 12500 KN Slide stroke: 750mm Die Height: 1150mm Strokes(r/min): 18 times Work Table Size(LxWxH): 1250x1120x 150mm Machine Size(HxWxB): 5410x4300x 2400 mm Total Weight: 45T Motor Power: 75KW