Medical gloves production line

100 metre medical gloves production lineCharacteristics of the production equipment: 1. The chain structure, the core parts of the line, is introduced directly from Malaysian. The chain use deep ditch ball bearing to support the weight, the deep ditch balls roll directly in the chain box, so that the running resistance is reduced and it functions very smoothly and steadily. This becomes one of the crucial techniques to solve the problem of chain shakiness in operation. Since the whole machine running load gets lower, which is driven by only one electrical motor of 7.5KW, the line not only saves energy, but also solves such difficult problems as much dragging, not easy to run in synch, much breakdown. Meanwhile, the degree of tightness of the chains is adjusted by the recently most advanced spring auto-adjusting technology, without any manual work. It solves the expansion and contraction of chains satisfactorily. 2. Vertical hot wind circulation is adopted in drying oven, which make the hot circulation adequate and temperature even-distributed. Compared with the parallel hot wind circulation drying type, it saves near 20% of the energy, and well keeps the latex film natural physical performance. 3. The mold washing, especially the fingers washing, is very important for constant production. Poor cleaning affects the production quality. The production line adopts the technology of two groups of six-cylinder, long-brush mold washing exclusively to clean fingers and other important parts. This technology is currently owned only by us in the production line of the same type. 4. Mold location technology is developed and fulfills the gloves machine coding. This technology is currently owned only by us in the production line of the same type. It lays a good foundation for product grade promotion and a product brand build-up. 5. Distinctive design that gloves edge curling roller is placed downwards and the mold rotation accelerator is placed upwards. And the technique that the gloves edge curling is finished with polyurethane roller, make the edge curling smooth, strong, and be able to product with multi- specification simultaneously in the same line. 6. The line is designed good-looking, smooth. The wire slots, water pipes and steam pipes are arranged hidden. The color matching reasonably conforms to the requirements of medical appliances. Currently in domestic market, it rivals Malaysian’s advanced production line in design, and manufacture and other capabilities. 7. The motor speed is designed as 20 meters per minute on average. The line runs smoothly and stably at the highest speed, which meets the production technology’s requirements. Characteristics of the production technology: 1. Adopts the most advanced currently domestically technology formulation and production technology, which meet with the national medical gloves standard requirements. 2. The method of pre-vulcanizing under low temperature and in long time keeps the stability of latex pre-vulcanization. 3. Adopts the hot water leaching technology, which keeps the process of edge curling and demoulding smooth. 4. Eliminates calcium carbonate internal isolation agent technology; and uses imported surface activator as coagulation agent to make the latex dipping and the film forming evenly, without power during demoulding. 5. Uses acid and soda to wash molds by machine, which keeps the mold clean, and improves the quality. Meanwhile, it increases the cycle of outage for mould washing, and improves the production capacity. .6. Promotes the product quality grade; eliminates liquid pigment painting technology; uses machine coding technology. 7. With advanced latex angles dipping, and machine locating device, the product quality reaches above 98% in normal circumstances. Production training The professional technical administrators together with other intermediate and senior technicians go to Party A and carry out post training for the counterpart for the staff of Party A, through which, the staff have to master the technology, be proficient in the operation for all the equipment correspondingly, in order to make sure the next stage smoothly. The training process is divided into 3 stages. The first stage: to carry out the 3 balances with Party A. 1. The labour power is balanced and appropriately posted. 2. Production equipment and testing equipment balance. 3. The production raw material balance. The three points mentioned above should be checked on the spot. All should be implemented accordingly The second stage: pre-production training on the spot 1. Under the principle of “4 understanding, 3 able-to-do”, “5 lubrication tips”, the technicians carry out train their counterparts of party A on correct operation on the spot concerning the production equipment and testing devices correspondingly, in order to set the staff perceptual to the operation. 2. Theory knowledge training. The whole staff will get together and be instructed by the project technicians in theory knowledge such as production safety assurance, the capacity and function of the raw materials, product standard and testing standard, in order to set the newer rational to the operation. 3. Operation training on site. After the professional technicians giving a demonstration, the counterparts of party A have to do the operation by themselves, in order to get a basic operation knowledge. The third stage: production training on the spot. 1. The technicians instruct the newer in production operation and control training on the spot. The technicians and the counterparts of the construction unit carry out production operation, control training together, in order to make the staff be capable to independently operate and control machines, and solve all kinds of problems in production. Management training To carry out training by the administrators and technicians from our company. 1. Training programs of purchase, warehousing, storage, fixation and location. 2. Management and statistics for materials and products, the unqualified is included, during the manufacturing 3. System construction concerning production safety assurance, the equipment maintenance. 4. Economic indicator assessment. 5. Applicable operation measures for changes in production or staff during the manufacturing. After sale service 1. After party A going into production, the technicians and administrators of our company could continue to stay for training according to party A’s request. 2. We shall dispatch technicians to solve problems on the spot or give directions by other methods if the construction unit needs any assistance. 3. We have established the revisiting system to visit the construction organizations regularly or irregularly. 4. The construction unit will be put on the top of the list when it comes to a new technological innovation project. 5. One-year warranty period.