flame treatment system

Polyolefins require an effective method of pre - treatment prior to further applications such as paint or adhesives. The use of a carefully controlled gas flame is a highly efficient and cost effective method of changing the surface tension. Excited ions in the flame react with the surface of the substrate and dramatically increase the dyne level. Manufacturer of IndustrialGas burner SystemsFlame TreatingPlasticWeb treatmentHeating Singeing CuringDryingBrandingSearing BakingFlame Treatment - Principal criteriaBenefitsEnhanced AdhesionIncreased productivityReduced reject rateEconomical productionSurface Tension Comparison Before and After Flame TreatmentPlasticsBenefitsImproved print and label durabilityReduced reject rateEnhanced product qualityMain ApplicationsBondingLabelingPrintingAutomotiveBenefitsIncrease product qualityReduce reject ratesEliminate adhesion failuresAvoid costly solvent based primersDramatically reduce factoryemissionsMain ApplicationsBumpersInstrument panelsSpoilersWheel TrimsMirror coversHead Lamps Converting/PrintingBenefitsEnhanced Carton integrityPrevents de laminationEliminates pin holes in laminatepreventing cross contaminationEnhanced adhesionFilmBenefitsHigh adhesion propertiesfor printing and coatingMain ApplicationsBOPPOPPFlame Surface EnergyFlame PolishingBenefitsRemoval of unwanted burs& flashSmoothing of edges Smooth surface finishSuitable for InjectionMolded componentsAnti FleckingBenefitsRemoval of forming oil & GreasePre warming of surfaceSuitable for Tin, aluminum, steelsheetAnti Flecking flame profile Specialist gas flame treater stations with automatic functions for optimum process control. Change in surface tension Main areas to apply technology : Bumpers, Dash boards, Air bags, Wheels trims, side moldings and more No adverse affects Cross Hatch test no paint removal (Bumpers) No lifting of covering / Blisters (Dash-boards) No V.O.C. Emissions No contamination, such as ozone No discoloration Combustion conditions - Air / Gas ratio •The burner to substrate gap •The dwell time of the substrate in the flame •The substrate •Mechanical handling NewReal can provide flame treater stations tailored to a customers needs such as. • PLC and HMI type PLC • Burner type and size • Overall capacity output • Build standards as per local regulations • Equipment layout • Interlock with Robot and production line