Copper Rod Continuous Casting and Rolling Machine

§Equipment application 1. This rolling machinecan be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or red copper scraps). 2. Thisrolling machinecan produce ETP and FRHC with dia. 8mm. 3. Thisrolling machineis designed to produce φ8mm low oxygen and bright copper rods by means of continuous casting and rolling. §Equipment feature1. Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.2. It is with an unique rolling method combining 2-high mould with 3-high mould3.It is withperfect outlook & lower noise and vibration.4. The transmission system is in type of DC motor fully-digital speed adjusting.5. High efficiency & quality of production, low dissipation energy.§ Equipment compositionThisunitis made up by 60T reverberatory furnace (when red copper scraps are as the raw materials), The 12t/h melting shaft furnace and 12t holding furnace are provided when copper cathode are used, 5-wheel casting machine, traction engine, scrolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, Rod cooling and surface treatment unit, take-up deviceelectric control system, etc. §Technical DataMelting furnace & holding furnace, copper cathode as raw materialMelting furnace type Shaft furnace Capacity 12t Holding furnace typeHydraulic tilting -typeCapacity12tMelting furnace, when red copper scraps are usedTypeStationary reverberatory furnaceCapacity60 100tCasting machineCasting wheel dia.Φ1800mmCasting bar speed10.1 15.5m/minCasting bar section2350mm²Water consumption170m³/hMotor for casting wheel5.5kW (AC inverter)Motor for pinch roller15.5kW (AC inverter)Automatic shearerShearing length 700mmMotor15kWStraightener & edge shaverNo. of straightening roller5No. of shaving tools2Cast bar brushing machineNo. of brushing rollers1Motor0.75kWRolling millType2-highhorizontal-vertical stand in rough rolling3-high stand in finishedrollingOutlet rod dia.Φ8mmNo. of rolling stand12(4+8)Rollers dia.Φ255mmFinished rolling speed7 10m/sProduction capacity12 15t/hCenter height1902.5mmMain motor450kW (DC)Emulsion consumption100m³/hRod cooling and surface treatment unitMax. coolant flow-rate90m³/hCoolant pump motor15kWWater consumption60m³/hRod orbital coilerPulling speed11m/sPulling motor5.5kW (AC inverter)Coiling sizeΦ1400mLaying head motor5.5kW (AC inverter)Collecting basketΦ1800×1500mmCoiling weight3000 5000kg