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AIERMA STONE Problems with culture stone: The main concern with culture stone is about the color and the longevity of it. Almost all artificial stone has a solid color. This color is mixed in with the concrete, so the concern arises from the pigmented secondary color. This is the color that is sprayed onto the molds and makes it look like real stone. We use high quality, non water soluble iron oxide pigments and you shouldn't have to worry about this problem. Maintenance of culture stone: Cleaning can be done with soapy water and a bristled brush, do not use a wire brush and do not use a high pressure sprayer. General Information: Culture stone is lightweight and durable to real stone. Made from concrete, more specifically it is a mixture of Portland cement, lightweight but hi-quality of porcelain granule (volcanic) and top quality iron oxide pigments, reinforcing agent, antifreeze agent, etc. This simulated stone is made from molded plastic to capture the appearance of real stone down to the finest of details. This is simulated masonry that has the durability of any quality concrete or masonry materials such as brick or block. This synthetic stone can be put on by professional masons or do it yourself. The average thickness is 4cm and the weight is about 25-40kgs per sq.m. The mortar that is recommended is a Type N or Type S Mortar Mix (the professional masons know about this). If these types couldn′t be found, the normal one will be OK. Culture stone uses: Culture stone can be used on Residential housing and Commercial buildings bringing the look of security, longevity and a calming retreat look to your unique home or office building. It can also be used on interiors and exteriors of building, around pools, walkways and driveways among a host of other applications. Interior Applications: Fireplaces, Kitchens, Bath, Bedrooms, Breakfast nooks, Wine Cellars Exterior Applications: Chimneys, House facing, Window sills, Patios, Walkways Unique Decorative Concrete: Culture stone manufactured by AIERMA create deep wall textures with a very realistic natural stone or brick look. AIERMA stone is very successful in simulating natural stone and real brick so realistically that it is not possible to differentiate it. Less costly than natural stone: Culture stone can be applied on various surfaces such as concrete, polystyrene (EPS) and on any undamaged solid surface. The special wall mix is not only much less costly than natural stone and other similar products. It can be applied economically with much less labour than alternatives. The fact that it can be coloured to suit the existing decor is another plus for AIERMA’s unique wall mix. Production process: 1. Collecting good-looking real stone. 2. Design and produce the mould (we have our own strong R & D team). 3. Grout mixing, put water, cement, porcelain granule (rhomboid), water repellent substance, antifreeze agent, iron oxide dye, into the blender and mixing. 4. Stain the mould with dye. 5. Slip casting (pour the mixing material into the mould) 6. Vibrating 7. Steam, after vibrate, put the mould together with the material into the steam oven.( steam time affected by the temperature, humidity level). 8. Demould. 9. Quality inspection. 10. Spray with waterproof agent then Packing.